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our approach to battery design

Perspective multicell battery highlights

Create arrays of serially connected, switched cell modules

Switch cells simultaneously to keep constant the number of loaded cells and resulting voltage

  • Load initially stronger cells until they are on par with weaker cells 
  • Inactivate the weakest cells to avoid load stress and save cell cycles 
  • Faulty cells will self-deactivate to improve battery resiliency
  • Change active cell count to stabilise or regulate battery voltage 

Continuously monitor each cell to adjust load pattern and predict potential failures

Enable users to replace live modules and upgrade batteries

A comparison of two battery types

Conventional multicell battery primer



A CONVENTIONAL BATTERY


70-80% State of Health is a recommended battery end-of-life threshold.


To avoid accelerated cell aging cell balance should be within ±2.5%.


Battery health is as strong as the health of its weakest cell.

Switched battery cell architecture


A NUBACELL BATTERY


A battery at 50% SoH continues to age gradually, which сan enable an additional 50 percent of charge / discharge cycles.


A 20-30% SoH imbalance in cells is a supported scenario; weaker cells might slightly reduce battery run time.


Although all cells are used one by one, the battery operating voltage remains constant 

Charge and Discharge cycles

10A Discharge Cycle

    Adaptive cell load balancing

      Our battery management adjusts individual cell load patterns based on cell charge and health. 

    Cells with a lower remaining capacity are subjected to less stress load, allowing for more time to recover voltage and save cycles.

    Live cell extraction and replacement

      Nubacell fully supports live cell replacement. Any cell can be extracted from a battery on the fly and replaced with the identical or different type of cell, without affecting operational battery voltage. The architecture also supports live battery capacity extension. 

    Failed cell detection and deactivation

    Each cell module is polled in a cyclic fashion to determine their current state. Failed cells are disabled automatically at the module level, without involving the BMS. It is performed in real time, which helps reduce potential hazards. In this video, we simulate live cell failure to trigger the system response.


    © 2024  Nubacell Ltd 

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